Rapid development of new energy in various regions creates opportunities for the machine tool industry

Abstract: China is the world's largest machine tool consumer, the largest machine tool importer, and the largest machine tool producer. However, China's domestic high-end CNC machine tools mainly rely on imports to develop CNC systems for medium and high-end CNC machine tools. The features are mainly from overseas. At present, the average trouble-free working time of domestic CNC heavy-duty machine tools is about 300 hours, while the average trouble-free working time of imported high-end heavy-duty machine tools is more than 2000 hours. This reflects that there is still a big shortage of domestic products compared with foreign products. If the domestic machine tool industry breaks through development? New energy equipment is becoming a driving force for rapid growth and technological advancement in the machine tool industry. According to experts, "the processing of new energy equipment will become the main force of machine tool demand, which requires a variety of precision, large-scale CNC, special machine tools and supporting. Advanced equipment manufacturing technology, especially advanced machine tool equipment is the new energy equipment manufacturing industry. The fundamental guarantee of the upgrade."

At present, China's power generation installed capacity is 800 million kW, ranking second in the world. As of the end of June 2010, 23 nuclear power plants were under construction, accounting for 40% of the 57 units under construction in the world. During the “Twelfth Five-Year Plan” period, China’s nuclear power construction will enter a peak period, and offshore wind power projects will be intensified. It is estimated that by 2015, the total installed capacity of power generation in China will reach 1.26 billion KW, ranking first in the world.

In order to meet the development of the national economy, the power industry will maintain a certain growth rate. The introduction of government policies and the adjustment of energy structure have opened up market space for the energy equipment manufacturing industry and created new market opportunities for the machine tool industry. At present, the new energy industry across the country is developing rapidly, mainly in the following forms:

Tieling's new energy equipment industry cluster has developed rapidly, with a real industrial output value of 8 billion yuan.
Tieling High-tech Industrial Development Zone adheres to the high-end industrialization and large-scale integration of the industry, and promotes the rapid development of new energy equipment industry clusters such as wind power equipment, nuclear power equipment, solar energy equipment, biomass energy equipment, new energy vehicles and green lighting equipment, as of the end of last year. The new energy equipment manufacturing industry cluster realized an industrial output value of 8 billion yuan, a profit and tax of 2 billion yuan, and profits and taxes accounted for 70% of the total high-tech zone.

As a pilot area for new industrialization and a demonstration zone for emerging industries, the High-tech Zone will vigorously develop strategic emerging industries based on new energy equipment. By introducing leading enterprises, the goal of “bringing a group of supporting manufacturers and forming an industrial cluster” will be achieved. . Introduced wind power equipment led by Zhongke Tiandao, nuclear power equipment led by Beixiang Heavy Industry, solar equipment led by Sang Le Solar of Chinese Academy of Sciences, biomass equipment led by East China New Energy, and Ruis Rost More than 30 new energy equipment manufacturing leaders, including leading energy new energy vehicles and green lighting equipment led by medium and low-light electronics, have gathered more than 20 supporting equipments such as Sigma CNC machine tools, Evergrande Heavy Industries, Yinjie equipment manufacturing and Tianhai Electric. The company has formed a new energy equipment manufacturing industrial cluster of more than 60 enterprises, researched and manufactured more than 40 kinds of high-tech products such as new electric vehicles and high-power LED road lighting systems, achieving high-end, large-scale and supporting development. .

Significant achievements in the development of Dalian CNC machine tools and new energy industry
Dalian, Liaoning Province won the “National New Energy High-tech Industrialization Base” and “National CNC Machine Tool High-tech Industrialization Base”. This is the national awarding of the national high-tech industrialization base after Dalian obtained the software and semiconductor industry. Thus, Dalian has obtained four national high-tech industrialization bases. Dalian has been at the forefront of the country in the construction of high-tech industrialization bases, especially in the field of new energy. The development and application of wind energy equipment, fuel cells, solar energy and new energy vehicles have achieved rapid development, and they have become the national “Ten Cities and Thousand Vehicles” energy conservation. Pilot demonstration cities with new energy vehicles, “Ten Cities and Ten Thousand” semiconductor lighting and “Golden Sun” project. In the field of CNC machine tools, the industrial chain is relatively complete, and the industrial cluster effect has already appeared. The national science and technology support plan undertaken by Dalian Guangyang Technology Engineering Co., Ltd., Dalian Machine Tool Group Co., Ltd., Dalian University of Technology and so on, “multi-axis linkage high-speed gantry The “Production Center Series Product Development” project received 54.3 million yuan from the state fund; in addition, a number of innovations have been achieved in the research and development of key equipment such as five-axis linkage machining center and high-performance CNC system.
It is reported that at present, Dalian has established eight industrial technology innovation strategic alliances, and established high-end research and development institutions such as CNC, New Energy Technology Research Institute, Energy Conservation and New Energy Vehicle R&D Center, and formed a group of cores with independent intellectual property rights in the above-mentioned fields. technology. In the next three years, the city will cultivate 100 innovative enterprises with strong competitiveness in the same industry at home and abroad, a sound intellectual property system, and continuous innovation capabilities, among which the technology enterprises with sales income of more than 1 billion yuan should reach 10 homes.

Ningxia accelerates the development of new energy equipment manufacturing industry
Ningxia issued the "Opinions on Accelerating the Development of New Energy Equipment Manufacturing Industry" clearly stipulates: For new energy equipment manufacturing complete sets of enterprises and key component professional manufacturing enterprises, within 8 years from the date of production, the income tax is exempted from local parts; Part of the return is returned to the enterprise for technological advancement and project transformation; the specialized cooperative supporting enterprise is the supporting product for the host enterprise, and the local part of the value-added tax is returned to the enterprise for enterprise accumulation and development.

It is understood that Ningxia's abundant wind and solar resources have laid a good foundation for the development of new energy. Seven years ago, the first fan of Helanshan Wind Farm was successfully hoisted and the first 330 kW photovoltaic power plant of Ningxia Power Generation Group was started in 2007. After 7 years of development, Ningxia has built wind power of 678,000 kilowatts, 10 under construction. A total of 486,000 kilowatts of projects are also underway; 6 solar-powered photovoltaic projects have been built with 60,000 kilowatts, and 13 projects under construction have reached 163,000 kilowatts. It is enough to prove that Ningxia's new energy industry has entered the fast lane of development.

The scale of new energy industry in Shandong Province is continuously expanding
In recent years, Shandong's new energy industry has made considerable progress, the industrial scale has been continuously expanded, the industrial structure has been significantly improved, the technology research and development capabilities have been significantly enhanced, new energy products have been promoted and applied in a wider range, and market competitiveness has been continuously enhanced. By the end of 2009, the province's pumped storage, wind energy, biomass and surplus gas, and surplus power generation installed capacity reached 3.38 million kilowatts, accounting for 5.56% of the province's power installed capacity; water heaters cumulatively promoted nearly 20 million square meters; photovoltaic cell components It has reached 340MW, and some companies have the highest battery conversion efficiency in the world; the annual utilization of biogas reaches 1.3 billion cubic meters; ethanol gasoline is promoted and used in 7 cities including Jinan, Tai'an, Jining, Zaozhuang, Linyi, Liaocheng and Heze. 5 million tons; new energy equipment research and development, manufacturing has also developed.

Take Qingdao City, Shandong Province as an example: Qingdao is a typical energy input city. With the continuous development of economy and society, the traditional energy supply capacity is limited. To this end, Qingdao has accelerated the development of the new energy industry as a strategic pilot industry. According to the preliminary resource evaluation, the new energy sources with good development prospects in Qingdao mainly include wind energy, solar energy, biomass energy and ocean energy. In terms of wind energy, the quasi-wind power generation capacity is 200,000 kilowatts, the installed wind power installed capacity is 99,000 kilowatts, and the installed wind power generation capacity is 16,400 kilowatts. In terms of solar energy, the total annual solar radiation in Qingdao is 502 kJ/cm 2 and the annual average sunshine hours is 2,300 hours. In 2009, the application area of ​​solar photovoltaic water heaters was 4 million square meters, and the area of ​​solar photovoltaic applications was 1,600 square meters. In terms of biomass energy, the potential utilization of agricultural biomass energy in Qingdao is about 2.94 million tons, and the crop straw used in Xingyuan is about 1.47 million tons, equivalent to 740,000 tons of standard coal. In terms of ocean energy and geothermal energy, Qingdao has abundant marine energy resources, and the sea wave, tide, sea breeze and sea water temperature difference have good development and utilization value. The seawater source heat pump project of Huadian Group Qingdao Power Plant covers an area of ​​1871 square meters, the construction area of ​​the seawater source heat pump project of the Olympic Sailing Center is 8,138 square meters, and the development area of ​​the seawater source heat pump air-conditioner system in Luneng residential area is 820,000 square meters, which can save energy every year. It is equivalent to 20,000 tons of standard coal.

China's energy equipment manufacturing industry has invested heavily at the end of the "Eleventh Five-Year Plan", but with the investment in clean energy such as nuclear power and wind power, large castings and forgings, ring bodies (such as steam turbine casings), large and complex parts, Large-scale flat and semi-circular machining, blade and root processing, and various pump bodies, pump and valve manufacturing, etc., for heavy-duty vertical lathes, large-scale floor milling and boring machines, ultra-heavy gantry milling machines, five-axis linkage machines, and CNC broaching machines. A variety of high-end vertical and horizontal machining centers, as well as the corresponding CNC tools and measuring instruments, will present new demands.

At present, industry leaders have realized that energy equipment, especially new energy equipment, is a gold mine, and has begun to actively develop related machine tools. The XKD2755×570-2M CNC fixed beam double gantry mobile boring and milling machine independently developed by Wuzhong is suitable for the processing of large-sized parts such as wind power gears; the world's largest heavy-duty TK6932 CNC double-column floor milling boring machine independently developed by Qi Er Machine Tool is a large hydropower unit. The processing of super-large workpieces for nuclear power plant equipment provided key processing machine tools; the first domestic solar-powered fully automatic silicon wafer multi-wire slicer was also successfully developed.
  

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